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機械設計担当者インタビュー

機械設計として、自社製品の開発に携わっています。
開発したい製品に対して、どのような仕様になるかのアイディアを出して設計を行い、機械加工部に部品を作っていただいて、それを組み立てて実験して、検証を行います。
その後に修正等を行ってまた完成形へと近づけていく仕事をしています。

もともと関東の方で働いていましたが、地元の宮崎・鹿児島に機械系の会社があるということを知りました。
弊社は設計から製作・納品まで一貫生産を行っていまして、そういった一連の流れに携われるという所で就職を決めました。

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一貫生産を行っているので、工程の上から下までものをつくる上で必要になってくる人達が身近な所にいます。
その人達に迷惑をかけないように少しでもお互い歩み寄って仕事ができるようにということを心がけています。

自分がミスやトラブルがあった時に、いろんな人に助けてもらうんですけど、そういった時に相談してアイディアを教えてもらったり一緒に考えたりして最終的な製品を作った時に、振り返ってみるといろんなことを学べて経験になったという所が大きいと思います。
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社員同士のコミュニケーションは朝すれ違う人達には「おはようございます」と言って、また昼には昼食を同じ場所で食べて多少の雑談をしながら時間を共にするということをしています。

一番大事だなと思っているのは、他の工程の現場に少し顔を出して、今どういった状況なのかといった所や、自分が設計した所に問題はないのかといった所を教えてもらう、そういったことが大事だと考えています。

マトヤ技研工業では、お客さんの意見を聞くところから設計・製作・加工・組み立て・納品まで一貫で機械の製作を行っています。

ものづくりに直接携わりたい方、ぜひお待ちしております。

機械加工担当者インタビュー

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普段の業務は縦型マシニングセンターと複合旋盤を使って、加工業務をしております。
私が機械を使った加工部品を作る能力があり、そちらの方を生かせる会社がないかと 思っていた所、タイミングよくこちらの方で求人があったのが入社のきっかけでした。
仕事の中で頑張ることは、まず怪我をしないということが大事で、それと問題のない加工部品を作って後工程に流していくことです。
製品を作るにあたっては納期がありますので、その加工納期に間に合うように頑張っています。
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常に技術も進んでいますので、その進んでいる技術に応じて自分の能力を上げていって、以前できなかった加工とかがちゃんと短時間でできるようになったときにはスキルアップしたのかなと感じました。
工場はそれぞれ部門ごとに持ち場があって、業務中にコミュニケーションというのはとりにくい環境にあるんですが、昼休みを利用してコミュニケーションをとっております。
今、出来る人よりも、努力して出来るようになった人を会社の方は希望しております。 知識や技術は気にせずに、まずはやってみることを大事にして、私達と頑張ってみませんか?

電子制御担当者インタビュー

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自分の部署は制御設計課です。普段の作業は制御盤組みをしたり図面作成をします。
ソフト作成の方はまだできないんですけど、時間があると
マトヤ技研工業に入社した時、最初は緊張しましたが、みんな家族みたいだなと感じました。 親切でいろいろなことを教えてもらいました。

入社してよかったと思うことは、人にメリットをもたらす機械やいろいろ便利な機械を作ってる会社に携われていることです。とてもうれしく感じます。

マトヤ技研工業でスキルアップをするには、毎年何回か研修会があります。
自分が興味のある研修会があれば申請して受けられます。

普段のコミュニケーションとしては、社員同士みんな友達みたいな感じで結構コミュニケーション取りやすいと感じました。

マトヤ技研工業はいろいろな便利な機械を作ります。
興味のある人はぜひ来て下さい。

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ミゴチーちゃん工場レイアウト例

Lift for Pig's Live Body Hoisting

The lift is to bring down the pig's live bodies which are taken by trucks at the moorage.

Vehicle Sterilizing House

The vehicles are sterilized at the entrance and the exit of the factory. After entering in the house, the vehicles stop to be sprayed with disinfectant. Then, the gate is opened and the sterilized vehicles pass throught the house. (Available to order upon your request)

Omasum Washer "Nanmaida"

This is the high powered abstergent washer with its strong turning water flow and the micro-bubbles made by high-speed reverse.

Meat Master Presser

This is to excise chicken muscle and to correct thickness of the meat. The chickens which are sent from the previous process flow are conveyed automatically to the blade unit for excision, and then pressed in evenly sized thickness by the press unit located at the conveyor of ejection side. It is easy to replace a blade of the blade unit and the press unit and to fix thickness of the meat.

Multi Cutter

The device is to cut meat, organs, fishes and others in a fixed width at once. Put the products on the input conveyor to send the cutter part, and then cut products come out by the discharge conveyor. The device is decomposable without tools for easy cleaning on a hygienic perspective.

Fat and Bones Conveyor

The conveyor is for fat and bones arisen by deboning and fairing operation.
Stainless-steel main body and the material of belt such as plastic, intralox and others can be changed at customer's request.

Deboning and Fairing Conveyor

The conveyor is to operate from deboning to fairing the sub primal cuts of pork. Stainless steel, plastic belt, intralox and others are built upon your request.

Primal Cuts Conveyor

This is the stainless-steel conveyor to feed the shoulder, loin, back ribs and ham by primal cutting of carcass to the cutting conveyor belt.

Intralox Conveyor

Conveyor for subprimal and etc.

"Tsutsumu-chan" for hand-rolled wrapping(Auto Feed Cutter)

For subprimal wrapping use. The device automatically sends the film in designated arbitrarily-size from the whole film and cuts it. The wasted time of wrapping work is eliminated by cut films being ready during the meat cutting.
Putting your hand closer to the mounted sensor on the front of the device makes it start automnatically. There is no accident such as cutting fingers by mistake and others since the knife moves to operate in a horizontal direction. Prompt replacement of the film at the time of used it up is possible by the space film stocked under the cradle.
The structure is easy to maintenance since converyor belt and the cover are completely removable by hand without using tools.

Pork Carcass Ham Slipping Machine "Momoe-chan Ⅱ"

Ham is remained at the last stage of primal cut process flow of pork carcass. It is hard to take down the ham due to being hanged at the rising point beneath the rail.
The hams, which are conveyed automatically from the process of loin and back ribs, are slipped automatically.

Mrs. Easy (Blade bone Detachment Machine)

The traditional detachment work of blade bones has been required strong arms using with a handspike-end. Mrs. Easy is developed to detach a blade bone easily with one push button by hooking on the small of the joint. Even female and elder workers can work without fatigue by using this machine. The parts connecting to meat is washable as driving source is not electric power but air only. The consumable is the only the gut which connect a cylinder and a hook. So the maintenance is easy.

Mr. Tender (Rib Detachment Machine)

Since person's movement is converted completely to the machine, you can make immediate full use of this. Furthermore, you can improve current efficiency of your work and keep it sustainable.
Regardless of gender, equivalent work efficiency is guaranteed.
This is the compact type of a direct-drive air-cylinder, and also the consumable is only replacement type nylon guts due to the equipped lever for use of the power effectively.
Spring balance is used. The compact device contributes the easy well-organizing in the work place before and after works or while sweeping.

Pig's fat Washing System

Wash off the attached foreign matters such as hair and others on pig's fat with warm and normal water. and get them cool.

Pig's fat Washing System

Wash off the attached foreign matters such as hair and others on pig's fat with warm and normal water. and get them cool.

Head Divider "Tonkatsu-Kun"

The work to divide upper jaw and under jaw of pig's head requires a lot of power. The head divider is designed to prevent the foreign matters contamination by chipping teeth.

Pig's head Washer

The machine is able to effectively remove such fouling as the remaining hair and filth automatically after decorticating.
After heads are set on the machine one by one, the machine conveys them sequentially to the washing chamber, and makes high-pressure washing by cleaning water. The heads are automatically ejected after washing.

Remaining Hair Burning Machine for Pig's Trotters

The machine is to burn the remaining hair on epilated pig's trotters automatically.
Trotters which are stuck in needles attached on the chain by hand, are conveyed to the firing chamber and burnt the remaining hair while passing through with spinning. The baked trotters fall out of the needles automatically after passing through the chamber.
The machine is available to use for ears and big tails.

Waste Pneumatic Dispatch Tube System

The system discharges the side products such as organs, skins, fat and others outside quickly from such rooms as organs treatment and others by pneumatic dispatch.
This makes conveyor wagons in the rooms of slaughtering and organs unnecessary, and keeps floor clean and sanitaly without dirt. No worker is necessary for ejection.

Compact Boiling Machine
(patch type with reversing gear for ejection)

The best suited machine for small lot production of boiling operation for small intestines, large intestines and craw. By pressing the switch the reversing gear makes the boiled organs move to a receiving hopper easily without ejection by hand.
The temperature of hot water is automatically controlled by temperature controller, and the exhaust hoot is equipped to suppress steam blowing.

Organs Automatic Boiling System

Enable to continuously automate the boiling and cooling processes of small intestinies, large intestines and craw.
Products are unifomity by quantitative supply of organs.
Both tanks of boiling and cooling are automatically controlled by temperature controller.

Large Intestines Incision Machine "Dome-kun"

After making a cut in the cecum side of dumpling-like large intestine of pigs, incision operation is made nothing but insert the intestine into a guilding pole. It is possible to operata a bipartite and over type for a person.

Small Intestines Incision Machine "Gitter-man"

Operations of incision and fat removal can be done in parallel. Incision is operated rapidly, and amount of fat on the intestines is controllable freely. Cut off mesentery and incise small intestines at the same time. Incision is finished clean without signs of injury on small intestines.

Pig's Organs Treatment Room

Organs of pigs are conveyed in parts as red offal, white offal and heads, and then heads are automatically ejected from the Designing manufacturing and constructing of the consistent organs treatment system in the treatment room from the visceral examination conveyor to the boiling system are acceptable.

Organs Examination Pan Conveyor BCM

Organs of pigs are conveyed in parts as red offal, white offal and heads, and then heads are automatically ejected from the line.

Dressed Carcass Drainer Device

The device drains automatically each dressed carcass cleaned by the automatic washer.
The food rubber scraper having beneficial adhesion drains effectively and hygienically.

Dressed Carcass Washer

The back split carcasses being hoisted by trolley hooks are cleaned automatically in each inside the closed door washing chamber. Filthy water after used for cleaning is taken by a pan without sprinking on the floor and then run to a culvert.

Carcass Washer

CThe carcasses being hoisted by trolley hooks after exsanguination are cleaned automatically in each with passing through the washer.
Filthy water after used for cleaning is taken by a pan without sprinking on the floor and then run to a culvent.

Hoisting Device

Carcasses being transported to the end of exsanguination conveyor are hoisted just above. Then carcasses are sent to the conveyance rail automatically in measuring chains and good timing.

MATOYA Hot Water Sterilizer
(shared device for catties and pig)

Put some hot water or water in the tank, and sterilize instruments for over 7 seconds in the hot water of over 83℃ heated by electric heater or steamer. Building the device handled by either electric  heater or steamer according to your request is acceptable.