冷間鍛造クーラント機器

冷間鍛造クーラント機器

タッピングM/C

タッピングM/C

M3~M6ナットのブランク品にタップ加工と孔通り止り検査を行う装置です。

製品洗浄・乾燥機

製品洗浄・乾燥機

冷間鍛造された製品に付着した油などを搬送コンベア上で洗浄します。
また洗浄液もエアブローで吹き飛ばし、洗浄液の持ち出しと錆の発生を防止する目的の下に作られた装置です。

パーツ検査機

パーツ検査機

自動車部品の寸法をカメラと変位センサーにより検査する装置です。

洗浄・乾燥装置

洗浄・乾燥装置

研磨機用クーラント装置

研磨機用クーラント装置

ホーニング機から出たスラッジを、マグネットセパレーターとペーパーフィルターにてろ過する装置です。

自動車部品の組立ライン

自動車部品の組立ライン

シートベルトのバックル部品を自動で組立てる装置です。画像検査及びコンテナ収納まで一貫した装置になっております。

モータ組付ライン

モータ組付ライン

自動車部品外観カメラ検査機

自動車部品外観カメラ検査機

部品の成型不良や打痕をカメラで判別する装置です。

製品収納装置

製品収納装置

部品を洗浄してからコンテナに収納し、パレットに自動整列する装置です。

コンテナ・段積供給・収納機マグネットコンベヤ

コンテナ・段積供給・収納機マグネットコンベア

平面状のステンレス鋼板の内部でコンベア状に回転するマグネットがステンレス鋼板の上に落下したスクラップや切粉を平面状に搬送します。Z型は急勾配の斜面も難無く搬送します。
回転部分が表に無くて表面は固定ですから、故障は殆どありません。回転部に巻き込まれる等の危険もありません。

Z型マグネットコンベア

Z型マグネットコンベア

平面状のステンレス鋼板の内部でコンベア状に回転するマグネットがステンレス鋼板の上に落下したスクラップや切粉を平面状に搬送します。
回転部分が表に無くて表面は固定ですから、故障は殆どありません。回転部に巻き込まれる等の危険もありません。

マグネットコンベア

マグネットコンベア

平面状のステンレス鋼板の内部でコンベア状に回転するマグネットがステンレス鋼板の上に落下したスクラップや切粉を平面状に搬送します。
回転部分が表に無くて表面は固定ですから、故障は殆どありません。回転部に巻き込まれる等の危険もありません。
ステンレス鋼板には、落下物の衝撃が伝わって変形しないように衝撃を受ける対策が必要です。

スパイラルコンベア

スパイラルコンベア

固定されたステンレス鋼管の内側でマグネットが回転し、その磁力に引っ張られて、鋼管の表面を下から上にチップ状のスクラップや切粉等を螺旋(スパイラル)状に回転しながら搬送します。
搬送されたスクラップや切粉等はストッパに当り、間欠的に搬出されます。回転部分が鋼管の中に在るので故障がほとんどありません。油の中からも搬出可能です。

簡易遠心分離機

簡易遠心分離機

工業用遠心分離機はクーラント液に含有される微細なスラッジの除去方法の1つとして、数多く使用されています。弊社の「簡易型遠心分離機」は、スラッジ排出作業の簡易化、装置の小型化、低コスト化などお客様のニーズにお応えすべく製作致しました。

製品洗浄収納機

製品洗浄収納機

プレス機で成形した製品を洗浄、乾燥する装置です。
乾燥後、箱詰めとパレット上に整列まで行います。

コンタミドラム洗浄機

コンタミドラム洗浄機

本装置は、ワーク自動供給機により、供給されたワークの重量を計量して、横型ドラムに自動供給します。その後、自動的にフタをして、洗浄槽へ流します。
洗浄槽1・2に於いて、横型ドラムは、回転しながらワーク洗浄を行います。また、乾燥室1・2でも、ドラム回転を行い、熱風乾燥をします。乾燥されたワークは、ドラム缶に自動排出されます。

マルチマグネットローラコンベア

マルチマグネットローラコンベア

本体内に多数のマグネットローラを配置、チェーンで駆動回転させています。
このマグネットローラ間を通過したクーラント内の切粉は、マグネットで吸着され順次搬送されシュート側に排出されます。一方、切粉を含まない濾過されたクーラントはフレーム底面のスリットよりタンクに還流されます。

マルチマグネットローラーコンベア

マルチマグネットローラコンベア

タンク内にマルチマグネットローラーコンベアをセットして、加工機から出てくる油と切粉を分離して、油をろ過します。
切粉はマグネットで吸着されローラーで搬送されてシュート側に排出されます。

冷却タンク付きZ型マグネットコンベア

フォーマーやヘッダーから出てきたワークをタンク内で冷却して、マグネットコンベアで搬送。
排出シュート部で脱磁を確実に行います。

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ミゴチーちゃん工場レイアウト例

Lift for Pig's Live Body Hoisting

The lift is to bring down the pig's live bodies which are taken by trucks at the moorage.

Vehicle Sterilizing House

The vehicles are sterilized at the entrance and the exit of the factory. After entering in the house, the vehicles stop to be sprayed with disinfectant. Then, the gate is opened and the sterilized vehicles pass throught the house. (Available to order upon your request)

Omasum Washer "Nanmaida"

This is the high powered abstergent washer with its strong turning water flow and the micro-bubbles made by high-speed reverse.

Meat Master Presser

This is to excise chicken muscle and to correct thickness of the meat. The chickens which are sent from the previous process flow are conveyed automatically to the blade unit for excision, and then pressed in evenly sized thickness by the press unit located at the conveyor of ejection side. It is easy to replace a blade of the blade unit and the press unit and to fix thickness of the meat.

Multi Cutter

The device is to cut meat, organs, fishes and others in a fixed width at once. Put the products on the input conveyor to send the cutter part, and then cut products come out by the discharge conveyor. The device is decomposable without tools for easy cleaning on a hygienic perspective.

Fat and Bones Conveyor

The conveyor is for fat and bones arisen by deboning and fairing operation.
Stainless-steel main body and the material of belt such as plastic, intralox and others can be changed at customer's request.

Deboning and Fairing Conveyor

The conveyor is to operate from deboning to fairing the sub primal cuts of pork. Stainless steel, plastic belt, intralox and others are built upon your request.

Primal Cuts Conveyor

This is the stainless-steel conveyor to feed the shoulder, loin, back ribs and ham by primal cutting of carcass to the cutting conveyor belt.

Intralox Conveyor

Conveyor for subprimal and etc.

"Tsutsumu-chan" for hand-rolled wrapping(Auto Feed Cutter)

For subprimal wrapping use. The device automatically sends the film in designated arbitrarily-size from the whole film and cuts it. The wasted time of wrapping work is eliminated by cut films being ready during the meat cutting.
Putting your hand closer to the mounted sensor on the front of the device makes it start automnatically. There is no accident such as cutting fingers by mistake and others since the knife moves to operate in a horizontal direction. Prompt replacement of the film at the time of used it up is possible by the space film stocked under the cradle.
The structure is easy to maintenance since converyor belt and the cover are completely removable by hand without using tools.

Pork Carcass Ham Slipping Machine "Momoe-chan Ⅱ"

Ham is remained at the last stage of primal cut process flow of pork carcass. It is hard to take down the ham due to being hanged at the rising point beneath the rail.
The hams, which are conveyed automatically from the process of loin and back ribs, are slipped automatically.

Mrs. Easy (Blade bone Detachment Machine)

The traditional detachment work of blade bones has been required strong arms using with a handspike-end. Mrs. Easy is developed to detach a blade bone easily with one push button by hooking on the small of the joint. Even female and elder workers can work without fatigue by using this machine. The parts connecting to meat is washable as driving source is not electric power but air only. The consumable is the only the gut which connect a cylinder and a hook. So the maintenance is easy.

Mr. Tender (Rib Detachment Machine)

Since person's movement is converted completely to the machine, you can make immediate full use of this. Furthermore, you can improve current efficiency of your work and keep it sustainable.
Regardless of gender, equivalent work efficiency is guaranteed.
This is the compact type of a direct-drive air-cylinder, and also the consumable is only replacement type nylon guts due to the equipped lever for use of the power effectively.
Spring balance is used. The compact device contributes the easy well-organizing in the work place before and after works or while sweeping.

Pig's fat Washing System

Wash off the attached foreign matters such as hair and others on pig's fat with warm and normal water. and get them cool.

Pig's fat Washing System

Wash off the attached foreign matters such as hair and others on pig's fat with warm and normal water. and get them cool.

Head Divider "Tonkatsu-Kun"

The work to divide upper jaw and under jaw of pig's head requires a lot of power. The head divider is designed to prevent the foreign matters contamination by chipping teeth.

Pig's head Washer

The machine is able to effectively remove such fouling as the remaining hair and filth automatically after decorticating.
After heads are set on the machine one by one, the machine conveys them sequentially to the washing chamber, and makes high-pressure washing by cleaning water. The heads are automatically ejected after washing.

Remaining Hair Burning Machine for Pig's Trotters

The machine is to burn the remaining hair on epilated pig's trotters automatically.
Trotters which are stuck in needles attached on the chain by hand, are conveyed to the firing chamber and burnt the remaining hair while passing through with spinning. The baked trotters fall out of the needles automatically after passing through the chamber.
The machine is available to use for ears and big tails.

Waste Pneumatic Dispatch Tube System

The system discharges the side products such as organs, skins, fat and others outside quickly from such rooms as organs treatment and others by pneumatic dispatch.
This makes conveyor wagons in the rooms of slaughtering and organs unnecessary, and keeps floor clean and sanitaly without dirt. No worker is necessary for ejection.

Compact Boiling Machine
(patch type with reversing gear for ejection)

The best suited machine for small lot production of boiling operation for small intestines, large intestines and craw. By pressing the switch the reversing gear makes the boiled organs move to a receiving hopper easily without ejection by hand.
The temperature of hot water is automatically controlled by temperature controller, and the exhaust hoot is equipped to suppress steam blowing.

Organs Automatic Boiling System

Enable to continuously automate the boiling and cooling processes of small intestinies, large intestines and craw.
Products are unifomity by quantitative supply of organs.
Both tanks of boiling and cooling are automatically controlled by temperature controller.

Large Intestines Incision Machine "Dome-kun"

After making a cut in the cecum side of dumpling-like large intestine of pigs, incision operation is made nothing but insert the intestine into a guilding pole. It is possible to operata a bipartite and over type for a person.

Small Intestines Incision Machine "Gitter-man"

Operations of incision and fat removal can be done in parallel. Incision is operated rapidly, and amount of fat on the intestines is controllable freely. Cut off mesentery and incise small intestines at the same time. Incision is finished clean without signs of injury on small intestines.

Pig's Organs Treatment Room

Organs of pigs are conveyed in parts as red offal, white offal and heads, and then heads are automatically ejected from the Designing manufacturing and constructing of the consistent organs treatment system in the treatment room from the visceral examination conveyor to the boiling system are acceptable.

Organs Examination Pan Conveyor BCM

Organs of pigs are conveyed in parts as red offal, white offal and heads, and then heads are automatically ejected from the line.

Dressed Carcass Drainer Device

The device drains automatically each dressed carcass cleaned by the automatic washer.
The food rubber scraper having beneficial adhesion drains effectively and hygienically.

Dressed Carcass Washer

The back split carcasses being hoisted by trolley hooks are cleaned automatically in each inside the closed door washing chamber. Filthy water after used for cleaning is taken by a pan without sprinking on the floor and then run to a culvert.

Carcass Washer

CThe carcasses being hoisted by trolley hooks after exsanguination are cleaned automatically in each with passing through the washer.
Filthy water after used for cleaning is taken by a pan without sprinking on the floor and then run to a culvent.

Hoisting Device

Carcasses being transported to the end of exsanguination conveyor are hoisted just above. Then carcasses are sent to the conveyance rail automatically in measuring chains and good timing.

MATOYA Hot Water Sterilizer
(shared device for catties and pig)

Put some hot water or water in the tank, and sterilize instruments for over 7 seconds in the hot water of over 83℃ heated by electric heater or steamer. Building the device handled by either electric  heater or steamer according to your request is acceptable.