マトヤ技研工業の環境保護活動
Environmental protection activities
過去の環境レポート
Environmental report
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Environmental protection activities
Environmental report
The lift is to bring down the pig's live bodies which are taken by trucks at the moorage.
The vehicles are sterilized at the entrance and the exit of the factory. After entering in the house, the vehicles stop to be sprayed with disinfectant. Then, the gate is opened and the sterilized vehicles pass throught the house. (Available to order upon your request)
This is the high powered abstergent washer with its strong turning water flow and the micro-bubbles made by high-speed reverse.
This is to excise chicken muscle and to correct thickness of the meat. The chickens which are sent from the previous process flow are conveyed automatically to the blade unit for excision, and then pressed in evenly sized thickness by the press unit located at the conveyor of ejection side. It is easy to replace a blade of the blade unit and the press unit and to fix thickness of the meat.
The device is to cut meat, organs, fishes and others in a fixed width at once. Put the products on the input conveyor to send the cutter part, and then cut products come out by the discharge conveyor. The device is decomposable without tools for easy cleaning on a hygienic perspective.
The conveyor is for fat and bones arisen by deboning and fairing operation.
Stainless-steel main body and the material of belt such as plastic, intralox and others can be changed at customer's request.
The conveyor is to operate from deboning to fairing the sub primal cuts of pork. Stainless steel, plastic belt, intralox and others are built upon your request.
This is the stainless-steel conveyor to feed the shoulder, loin, back ribs and ham by primal cutting of carcass to the cutting conveyor belt.
Conveyor for subprimal and etc.
For subprimal wrapping use. The device automatically sends the film in designated arbitrarily-size from the whole film and cuts it. The wasted time of wrapping work is eliminated by cut films being ready during the meat cutting.
Putting your hand closer to the mounted sensor on the front of the device makes it start automnatically. There is no accident such as cutting fingers by mistake and others since the knife moves to operate in a horizontal direction. Prompt replacement of the film at the time of used it up is possible by the space film stocked under the cradle.
The structure is easy to maintenance since converyor belt and the cover are completely removable by hand without using tools.
Ham is remained at the last stage of primal cut process flow of pork carcass. It is hard to take down the ham due to being hanged at the rising point beneath the rail.
The hams, which are conveyed automatically from the process of loin and back ribs, are slipped automatically.
The traditional detachment work of blade bones has been required strong arms using with a handspike-end. Mrs. Easy is developed to detach a blade bone easily with one push button by hooking on the small of the joint. Even female and elder workers can work without fatigue by using this machine. The parts connecting to meat is washable as driving source is not electric power but air only. The consumable is the only the gut which connect a cylinder and a hook. So the maintenance is easy.
Since person's movement is converted completely to the machine, you can make immediate full use of this. Furthermore, you can improve current efficiency of your work and keep it sustainable.
Regardless of gender, equivalent work efficiency is guaranteed.
This is the compact type of a direct-drive air-cylinder, and also the consumable is only replacement type nylon guts due to the equipped lever for use of the power effectively.
Spring balance is used. The compact device contributes the easy well-organizing in the work place before and after works or while sweeping.
Wash off the attached foreign matters such as hair and others on pig's fat with warm and normal water. and get them cool.
Wash off the attached foreign matters such as hair and others on pig's fat with warm and normal water. and get them cool.
The work to divide upper jaw and under jaw of pig's head requires a lot of power. The head divider is designed to prevent the foreign matters contamination by chipping teeth.
The machine is able to effectively remove such fouling as the remaining hair and filth automatically after decorticating.
After heads are set on the machine one by one, the machine conveys them sequentially to the washing chamber, and makes high-pressure washing by cleaning water. The heads are automatically ejected after washing.
The machine is to burn the remaining hair on epilated pig's trotters automatically.
Trotters which are stuck in needles attached on the chain by hand, are conveyed to the firing chamber and burnt the remaining hair while passing through with spinning. The baked trotters fall out of the needles automatically after passing through the chamber.
The machine is available to use for ears and big tails.
The system discharges the side products such as organs, skins, fat and others outside quickly from such rooms as organs treatment and others by pneumatic dispatch.
This makes conveyor wagons in the rooms of slaughtering and organs unnecessary, and keeps floor clean and sanitaly without dirt. No worker is necessary for ejection.
The best suited machine for small lot production of boiling operation for small intestines, large intestines and craw. By pressing the switch the reversing gear makes the boiled organs move to a receiving hopper easily without ejection by hand.
The temperature of hot water is automatically controlled by temperature controller, and the exhaust hoot is equipped to suppress steam blowing.
Enable to continuously automate the boiling and cooling processes of small intestinies, large intestines and craw.
Products are unifomity by quantitative supply of organs.
Both tanks of boiling and cooling are automatically controlled by temperature controller.
After making a cut in the cecum side of dumpling-like large intestine of pigs, incision operation is made nothing but insert the intestine into a guilding pole. It is possible to operata a bipartite and over type for a person.
Operations of incision and fat removal can be done in parallel. Incision is operated rapidly, and amount of fat on the intestines is controllable freely. Cut off mesentery and incise small intestines at the same time. Incision is finished clean without signs of injury on small intestines.
Organs of pigs are conveyed in parts as red offal, white offal and heads, and then heads are automatically ejected from the Designing manufacturing and constructing of the consistent organs treatment system in the treatment room from the visceral examination conveyor to the boiling system are acceptable.
Organs of pigs are conveyed in parts as red offal, white offal and heads, and then heads are automatically ejected from the line.
The device drains automatically each dressed carcass cleaned by the automatic washer.
The food rubber scraper having beneficial adhesion drains effectively and hygienically.
The back split carcasses being hoisted by trolley hooks are cleaned automatically in each inside the closed door washing chamber. Filthy water after used for cleaning is taken by a pan without sprinking on the floor and then run to a culvert.
CThe carcasses being hoisted by trolley hooks after exsanguination are cleaned automatically in each with passing through the washer.
Filthy water after used for cleaning is taken by a pan without sprinking on the floor and then run to a culvent.
Carcasses being transported to the end of exsanguination conveyor are hoisted just above. Then carcasses are sent to the conveyance rail automatically in measuring chains and good timing.
Put some hot water or water in the tank, and sterilize instruments for over 7 seconds in the hot water of over 83℃ heated by electric heater or steamer. Building the device handled by either electric heater or steamer according to your request is acceptable.